Helmet Torches (Intrinsically Rated)

At LED Torch Shop, we offer a large range of intrinsically safe lights. In this selection of products, we offer intrinsically rated helmet torches. These are helmet torches that have been approved for use in highly flammable and hazardous areas. Helmet torches are those that can be attached to your helmet, allowing you to have hands free access to light at all times. They are commonly used by people in professions such as, fire fighters, miners, petrol industry workers and any other industries that requires lighting for hazardous use. Please check the approval ratings of the product you are choosing and match against the industry requirement for your lighting devices or alternatively, contact us for advice on choosing a product. All products in this section are class 1 Division 1 and IECEX rated for Australian standards which means they are certified and all certificated are available to conform to work place standards required for oil, gas and other volatile work environments.

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  • Pelican 3315 LED Safety Certified Flashlight - 160 lumens, 3AA
    Pelican 3315 LED Safety Certified Flashlight - 160 lumens, 3AA

    Pelican 3315 LED Safety Certified Flashlight – 160 lumens, 3AA

    Sale! Original price was: $139.95.Current price is: $119.95.
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    In stock

    1 left in stock.

  • Pelican 1975i Safety Certified 2AAA Penlight
    Pelican 1975i Safety Certified Penlight-16822

    Pelican 1975i Safety Certified 2AAA Penlight

    Sale! Original price was: $89.95.Current price is: $79.95.
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    3 left in stock.

  • Ledlenser EX4 ATEX Intrinsically Safe Torch - 2AAA-0
    Ledlenser EX4 ATEX Intrinsically Safe Torch - 2AAA-0

    Ledlenser EX4 ATEX Intrinsically Safe Torch – 2AAA

    Sale! Original price was: $94.95.Current price is: $89.95.
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  • Pelican 3325 Safety Certified Torch - 162 Lumens (3AA) + Optional Helmet Clip-0
    Pelican 3325 Safety Certified Torch - 162 Lumens (3AA) + Optional Helmet Clip-13058

    Pelican 3325 Safety Certified Torch – 162 Lumens (3AA)

    Sale! Original price was: $124.95.Current price is: $99.95.
    Back-order

    Available on back-order

  • Pelican 2755 LED Safety Certified Headlight - Yellow (3AAA, 118 Lumens))
    Pelican 2755 LED Safety Certified Headlamp -118 Lumens (3AAA)-16838

    Pelican 2755 LED Safety Certified Headlight – Yellow (3AAA, 118 Lumens))

    Sale! Original price was: $94.95.Current price is: $84.95.
    Back-order

    Available on back-order

Why Choose Intrinsically Rated Helmet Torches?

  • Certified Safety: Built and tested for explosive atmospheres with ATEX Zone 0/1, IECEx and UL Class I Div 1 approvals—eliminating ignition risk in gas- or dust-prone zones.

  • Hands-Free Operation: Mount directly to your hard hat or safety helmet so your beam follows your line of sight, keeping both hands available for critical tasks.

  • Rugged Reliability: Corrosion-resistant housings, sealed electronics and impact-rated construction withstand wash-downs, drops and harsh environments.

Key Features to Compare

  1. Certification & Ratings

    • ATEX Zone 0/1, IECEx and UL Class I Div 1 compliance

    • Dust-ignition protection for mining and processing applications

  2. Brightness & Beam Profile

    • Outputs from 100 lm up to 300 lm for detailed inspections

    • Flood optics for broad area coverage and spot modes for pinpoint tasks

  3. Mounting & Adjustability

    • Secure helmet clips, rail mounts or quick-release brackets

    • One-hand tilt adjustment to aim your beam exactly where you need it

  4. Battery Technology & Runtime

    • Sealed intrinsically safe lithium-ion or NiMH packs

    • Runtimes between 4 – 20 hours depending on output mode

    • Built-in protection against over-discharge and overheating

  5. Construction & Protection

    • Stainless-steel or anodised aluminium bodies

    • IP67–IP68 water- and dust-resistance ratings

    • Impact ratings to endure drops and rigorous use

Ideal Applications

  • Fire & Rescue: Safe hands-free lighting in volatile atmospheres and confined spaces.

  • Mining & Tunnelling: Certified helmet torches for underground work amid methane or combustible dust.

  • Oil, Gas & Petrochemical: Routine inspections of tanks, pipelines and flare zones without ignition risk.

  • Hazmat & Maintenance: Confined-space entries and chemical facility checks under flammable conditions.

  • Marine & Offshore: Deck and engine-room tasks on rigs and vessels where vapour hazards exist.

Maintenance & Best Practices

  1. Pre-Use Inspection: Verify seals, O-rings and switch function before each shift; replace any worn components.

  2. Approved Charging Only: Always recharge using the manufacturer’s specified dock or cable to maintain intrinsic safety.

  3. Cleaning Protocols: Wipe housings and optics with a soft, dry cloth; avoid immersing controls in harsh solvents.

  4. Seal & Gasket Care: Inspect and lightly lubricate O-rings annually to preserve water- and dust-resistance.

  5. Storage & Recertification: Store at 40–60 % charge in a cool, dry place and schedule periodic re-certification to ensure ongoing compliance.

Shop with Confidence

Discover our range of intrinsically rated helmet torches—each selected for certified safety, hands-free convenience and rugged reliability. Backed by fast dispatch, expert advice and Australian warranty, you’ll always have safe, dependable illumination in the most demanding hazardous environments.