Intrinsically Rated Headlamps

At LED Torch Shop, we offer a large range of intrinsically safe lights. In this selection of products, we offer intrinsically rated headlamps. These are headlamps that have been approved for use in highly flammable and hazardous areas. Headlamps are ideal in situations where you need both hands for the jobs, but still require direct light on your work space. They are commonly used by people in professions such as, fire fighters, miners, petrol industry workers and any other industries that requires lighting for hazardous use. Please check the approval ratings of the product you are choosing and match against the industry requirement for your lighting devices or alternatively, contact us for advice on choosing a product. All products in this section are class 1 Division 1 and IECEX rated for Australian standards which means they are certified and all certificated are available to conform to work place standards required for oil, gas and other volatile work environments.

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  • Pelican 2785 LED Headlamp - Certified Class 1 Div 1 / IECEx ia Approved - 4AA, 215 Lumens
    Pelican 2785 LED Headlamp (215 Lumens) Certified Class 1 Div 1 / IECEx ia Approved-16871

    Pelican 2785 LED Headlamp – Certified Class 1 Div 1 / IECEx ia Approved – 4AA, 215 Lumens

    Sale! Original price was: $169.95.Current price is: $134.95.
    Select options This product has multiple variants. The options may be chosen on the product page

    In Stock

  • Pelican 2765 LED 3AAA Intrinsically Safe Headlamp - Yellow (155 Lumens)
    Pelican 2765 LED 3AAA Intrinsically Safe Headlamp - Yellow (155 Lumens)

    Pelican 2765 LED 3AAA Intrinsically Safe Headlamp – Yellow (155 Lumens)

    Sale! Original price was: $99.95.Current price is: $89.95.
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    In stock

    1 left in stock.

  • Pelican 2755 LED Safety Certified Headlight - Yellow (3AAA, 118 Lumens))
    Pelican 2755 LED Safety Certified Headlamp -118 Lumens (3AAA)-16838

    Pelican 2755 LED Safety Certified Headlight – Yellow (3AAA, 118 Lumens))

    Sale! Original price was: $94.95.Current price is: $84.95.
    Back-order

    Available on back-order

Why Choose an Intrinsically Rated Headlamp?

  • Certified Safety: Engineered and certified for use in explosive atmospheres, these headlamps meet ATEX, IECEx and UL standards for Zone 0/1 or Class I Div 1 applications.

  • Hands-Free Illumination: Keep both hands free for inspections and maintenance in hazardous areas, while your beam follows your line of sight.

  • Reliable Performance: Balanced beam patterns and stable output—even in the presence of flammable gases, vapours or dust.

  • Rugged Durability: Corrosion-resistant housings and sealed electronics stand up to wash-downs, impacts and harsh environments.

Key Features to Compare

  1. Certification & Ratings

    • ATEX Zone 0/1, IECEx and UL Class I Div 1 approvals

    • Dust-ignition protection for combustible powders

  2. Brightness & Beam Profile

    • Outputs from around 100 lm up to 300 lm

    • Flood optics for broad coverage and spot modes for focused inspection

  3. Battery Technology & Runtime

    • Sealed intrinsically safe lithium-ion or NiMH packs

    • Run times from 4 – 20 hours depending on mode

    • Built-in protection against over-discharge and overheating

  4. Construction & Durability

    • Stainless-steel or anodised aluminium bodies

    • IP67–IP68 water- and dust-resistance ratings

    • Impact ratings to withstand drops and wash-down procedures

  5. User Controls & Ergonomics

    • Low-profile switches to prevent accidental activation

    • Lockout functions for transport and storage

    • Non-reflective finishes and textured grips for secure handling

Ideal Applications

  • Oil & Gas Facilities: Safe hands-free lighting for refinery, platform and pipeline inspections

  • Chemical & Pharmaceutical Plants: Reliable illumination in solvent- and dust-prone production areas

  • Mining & Tunnelling: Certified headlamps for methane- and dust-hazard zones underground

  • Hazmat & Emergency Response: Explosion-proof light for confined-space entry and spill response

  • Marine & Offshore: Engine-room and deck work under flammable vapour conditions

Maintenance & Best Practices

  • Pre-Use Inspection: Check seals, O-rings and switch operation before each shift; replace any worn components immediately.

  • Approved Charging Only: Always recharge with the manufacturer’s specified dock or cable to maintain intrinsic safety.

  • Cleaning Protocols: Wipe housings and optics with a soft cloth and approved cleaning agents; avoid soaking switches in solvents.

  • Storage Conditions: Store at 40–60 % charge in a cool, dry area away from corrosive chemicals and extreme temperatures.

  • Recertification Schedule: Plan periodic testing and re-certification to ensure ongoing compliance with safety standards.

Shop with Confidence

Discover our range of intrinsically rated headlamps—each model hand-picked for compliance, durability and dependable performance in hazardous environments. Backed by fast dispatch, expert advice and Australian warranty, you’ll always have safe, reliable illumination when you need it most.